Forged Steel Ball grinding media ball

Our forged steel balls and hot rolling steel ball have precise size, round geometry, high hardness and good mechanical properties, and have excellent quality of wear resistance, no deformation and no cracking. Its characteristics are as follows:

1. High usual hardness: the floor hardness can attain 58-65hrc, the volume hardness can reach 55-62hrc, and the hardness gradient distribution is uniform.

2. High impact toughness: the impact toughness is greater than 12j / cm2;  

3. Low crushing rate: the anti stripping and anti crushing overall performance is more than 10 instances that of everyday solid metallic balls, the real breaking price isn't greater than 1%.


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Product Details

We produce forged steel balls and hot rolling steel balls for over 20 years and supply distinct mining groups like gold mine, copper mine, zinc mine, iron mine from ghana, mexico, canada, south africa, chile, peru, congo, zambia and so forth; advanced control ideas, state-of-the-art technique system, and terrific group of workers have applied the suitable quality attraction in each hyperlink of the manufacturing system, and found out the complete upgrading of product quality.


Manufacturing Process


Specification

 Chemical elements of hot rolling steel balls

Brand

Materials 

C

Mn

Si

Cr

S

P

V

JC-1

50Mn

0.48-0.56

0.70-1.0

0.17-0.37

≤0.25

≤0.035

≤0.035


JC-2

60Mn

0.57-0.65

0.70-1.0

0.17-0.37

≤0.25

≤0.035

≤0.035


JC-3

65Mn

0.62-0.70

0.90-1.2

0.17-0.37

≤0.25

≤0.035

≤0.035


JC-4

B2

0.72-0.85

0.70-0.80

0.17-0.37

0.40-0.70

≤0.035

≤0.035


JC-5

B3

0.58-0.70

0.70-1.00

1.50-1.90

0.70-0.90

≤0.035

≤0.035


Specification of hot rolling steel Grinding balls 

Nominal diameter 

Diameteical

Tolerance 

Weight of single ball in average 

 

Surface hardness 

 

Impact toughness 

 

(mm)

(mm)

(g)

(HRC)

(j/cm2 )

Φ20

+2      -1

32

60-65

 

 

 

 

 

≥12

Φ25

64

Φ30

110

Φ40

263

Φ50

513

Φ60

+3    -2

888

Φ70

1410

Φ80

2104

Φ90

2996

Φ100

4110


Product Features of Forged Steel Ball grinding media ball

Uniform hardness

Non crushing and grinding resistance

High impact value

High comprehensive efficiency of the mill

4. Production process


Manufacturing Process of Forged Steel Ball grinding media ball

                     

Manufacturing process flow chart

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